Elaboration of the Equipment and Technology for Cutting Rolled Round Bars and Pipes with the Cyclic Circular Bending Method

¹ Ural Federal University, Institute of New Materials and Technologies, 620002, 19 Mira street, Ekaterinburg, Russia
² “Intec” Company, 620078, 34 Mira street, Ekaterinburg, Russia

^* Corresponding author: nbpush@mail.ru

Abstract

A brief overview of methods for cutting round bars and pipes is presented, their main advantages, disadvantages and field of application are considered. It is proposed to use the effect of fatigue fracture for round bars and pipes breaking. The task is to study this process under the action of cyclic loads. The possibility of applying the known provisions of calculating theory of strength analysis for low-cycle fatigue for this process is tested. A comparative assessment of theoretical and experimental data is given and their significant difference is established. New calculated dependences are proposed, which are in good agreement with the experimental data. A theoretical assessment of the productivity of the process of round bars and pipes breaking by the method of cyclic circular bending was carried out using new results and various options for the design of a device for breaking were considered with an analysis of the features of their operation. Based on the results of the analysis, a variant of the device for the implementation of a continuous process of breaking the pointed ends of thick-walled fuel pipes during drawing in coils and a diagram of the mechanism for breaking the ends of the pipe with its supply from the coil were selected. Samples of pipes obtained by brittle cyclic bending are presented.