Issue |
MATEC Web Conf.
Volume 401, 2024
21st International Conference on Manufacturing Research (ICMR2024)
|
|
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Article Number | 13007 | |
Number of page(s) | 6 | |
Section | Digital / Smart Manufacturing, and Industry 4.0 | |
DOI | https://doi.org/10.1051/matecconf/202440113007 | |
Published online | 27 August 2024 |
Development of an on-machine surface measurement system for an ultra-precision five-axis machine
EPSRC Future Metrology Hub, Centre for Precision Technologies, School of Computing and Engineering, University of Huddersfield, HD1 3DH, UK
* Corresponding author: w.zhong@hud.ac.uk
Ever-increasing demand for complex freeform surfaces machined by ultra-precision five-axis machines necessitates efficient on-machine surface measurement (OMSM) systems. While OMSM offers significant advantages in metrology efficiency and machining accuracy, integrating it with these machines presents a challenge due to complex data synchronization and processing. This paper addresses this challenge by proposing a dedicated controller for synchronized acquisition of sensor measurement data and machine coordinate data. Additionally, a straightforward sensor alignment method is presented. The effectiveness of the proposed OMSM system is demonstrated through successful 2D and 3D measurements, significantly streamlining the traditional time-consuming offline coordinate measuring machine (CMM) and optical profilometer measurements.
© The Authors, published by EDP Sciences, 2024
This is an Open Access article distributed under the terms of the Creative Commons Attribution License 4.0, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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