Features of designing hydraulic excavator in APM WinMachine

¹ Ural State Mining University, 30, Kuibyshev St., Yekaterinburg, 620144, Russia
² Ural Federal University named after the first President of Russia BN. Yeltsin, 19, Mira St., Yekaterinburg, 620002, Russia

^* Corresponding author: shestakov.v.s@mail.ru

Abstract

The urgency of the work is due to the need for design departments involved in the design of hydraulic excavators in techniques. Allowing to reduce the weight of excavators while providing at the same time sufficient reliability. The purpose of the work: development of a technique for application in the design of excavators of calculation modules based on the use of finite elements. Research methodology: modeling of working equipment. For a hydraulic excavator with a “direct” shovel working equipment, a mathematical model for calculating effort, an algorithm and a program in an algorithmic language have been developed, which allow to determine the working area of the excavator, possible digging forces, and efforts in the elements of the working equipment. To calculate stresses in the design of the working equipment, two modeling options are proposed: the models for the Strucrure 3D computational module are compiled separately for the bucket of the handle and the boom, the interaction of the models is carried out by efforts that are determined by the specified digging forces; a complete model of all the working equipment for the calculation module is compiled, without the need to calculate the loads between the elements, the calculation is carried out directly by the digging force. For the first variant formulas of calculation of efforts in elements of the working equipment are resulted. For the second variant, it is suggested to use a plate-rod model, and recommendations are given for the implementation of the relationships between the boom, the handle and the bucket. The results of stress calculations for the working equipment are presented.