MATEC Web Conf.
Volume 190, 20185th International Conference on New Forming Technology (ICNFT 2018)
|Number of page(s)||7|
|Section||Micro cold forming, Special session SFB 747|
|Published online||18 September 2018|
High productivity micro rotary swaging
bime, Bremen Institute for Mechanical Engineering, Badgasteiner Str. 1, 28359 Bremen, Germany
2 MAPEX Center for Materials and Processing
3 University of Bremen
Corresponding author : firstname.lastname@example.org
Rotary swaging is an incremental forming process with two main process variations plunge and infeed rotary swaging. With plunge rotary swaging, the diameter is reduced within a limited section whereas the infeed rotary swaging enables a diameter reduction over the entire workpiece length. The process is now subject to intensive investigation for manufacturing of micro parts. By increasing the process speed, failures occur particularly due to inappropriate material flow. In plunge rotary swaging, the workpiece material can flow radially into the gap between the dies and thus the workpiece quality suffers. In infeed rotary swaging the workpiece material flows against the feeding direction and can provoke bending or braking of the workpiece. Therefore, additional measures to control both the radial and the axial material flow to enable high productivity micro rotary swaging are investigated. The radial material flow during plunge rotary swaging can be controlled by elastic intermediate elements that enable an increase of productivity by factor three. A spring-loaded clamping device that enables an increase of the productivity by factor four can temporarily buffer the axial material flow in infeed rotary swaging against the feeding direction.
Key words: Cold forming / Micro forming / Feed rate
© The Authors, published by EDP Sciences, 2018
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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