MATEC Web Conf.
Volume 190, 20185th International Conference on New Forming Technology (ICNFT 2018)
|Number of page(s)||9|
|Section||Dry metal forming, Special session SPP 1676|
|Published online||18 September 2018|
Observation of the a-C:H run-in behaviour for dry forming applications of aluminium
Fraunhofer-Institute for Surface Engineering and Thin Films, 38108 Braunschweig, Germany
2 Institute for Production Engineering and Forming Machines, Darmstadt University of Technology, 64287 Darmstadt, Germany
Corresponding author : firstname.lastname@example.org
Amorphous hydrogenated carbon coatings (a-C:H) are well known for their exceptional tribological properties and are established as tool coatings for numerous forming applications. However, utilized in dry forming processes of aluminium a premature failure of an a-C:H coated tool often occurs due to strong adhesive wear. In this paper the run-in behaviour of a-C:H is investigated and as a possible reason for the premature tool failure evaluated. Therefore, oscillating ball-on-disc tribometer tests and strip drawing tests, for a more realistic emulation of real forming processes, will be conducted. According to these tests, the run-in period of a-C:H coatings is characterized by a high friction value and adhesion tendency and thus is decisive for the tool performance. Based on a subsequent analysis of the coating wear, the predominating wear mechanisms during the run-in period are discussed. The intrinsic nanomater-scale a-C:H roughness is identified as a crucial factor determining the tribological properties of the run-in behaviour. By reducing the coating roughness prior to the forming process, the adhesion tendency and friction value can be reduced significantly. The results demonstrate the tribological performance of pre-treated a-C:H coatings for dry sheet metal forming of aluminium EN AW-5083.
Key words: Metal forming / Coating / Tribology
© The Authors, published by EDP Sciences, 2018
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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