Experimental studies of the efficient use of flexible tool in creep age forming

¹ Department of Mechanical Engineering, Imperial College London, London SW7 2AZ, UK
² National Engineering Research Center for High-Speed EMU, CRRC Qingdao Sifang Co., Ltd, Qingdao 266111, China

^* Corresponding author: q.rong15@imperial.ac.uk

Abstract

Application of a newly developed flexible forming tool to creep age forming (CAF) process has been investigated in this study. The flexible tool mainly consists of sparsely distributed forming pins, splines and elastomeric sheet. The effect of key factors related to the forming tool on the shape of the formed parts has been studied through various CAF experiments. The key factors investigated in this study include: the interval between forming pins, the arrangement of pins, the accuracy requirement of pin height and the material of splines. It has been found that reducing the interval between pins can efficiently smooth the shape of CAFed plates. The feasibility of asymmetric arrangement of pins has been proven, which can decrease the number of used pins, reduce tool weight, and increase efficiency. The forming results are very sensitive to the pin height, thus the experimental set-up error should be carefully controlled. Additionally, compared with mild steel, spring steel is more suitable as the spline material.