Work postural analysis and musculoskeletal injury risk in critical working station at XYZ Ceramics Yogyakarta

Faculty of Industrial Technology, Industrial Engineering, Islamic University of Indonesia, Indonesia

^* Corresponding author: Amarria@uii.ac.id.

Abstract

Companies that have manual work, muscle injury is one of the major health issues that often occur when working. XYZ Ceramics Yogyakarta is still doing work activities involving manual processes and there has been identified that worker posture has the potential to cause injury. From the Nordic Body Map questionnaire, complaint was identified in the back were 88%, the knees were 80%, the upper arm 75%, and the right shoulder by 70% from 15 workers. The Ovako Work Posture Analysis System (OWAS) method is used to evaluate and analyze work attitudes so that improved categories of work methods and recommendations could be obtained. Plan for Identifiering av Belastningsfaktorer (PLIBEL) was used to identify the factors that cause muscle injury or harmful effect. In addition, the Nordic Body Map was applied to determine the critical work station. The purpose of this research is to analyze work posture and description of risk level related to musculoskeletal injury at critical work station. The three highest percentage of risk of muscle injury identified at raw material processing station, based on calculation result of PLIBEL Checklist, were on elbow, forearm, and hand. Based on the assessment of working posture using OWAS, the highest action category is identified in the activity of moving the cart containing the soil to the automatic pest that is the action category of 4, which means that this activity is very dangerous for the musculoskeletal system.