Research on optimization design of conformal cooling channels in hot stamping tool based on response surface methodology and multi-objective optimization

School of Automotive Engineering, Faculty of Vehicle Engineering and Mechanics, State Key Laboratory of Structural Analysis for Industrial Equipment, Dalian University of Technology, Dalian 116024, P.R. China

^a Corresponding author: pinghu@dlut.edu.cn

Abstract

In order to optimize the layout of the conformal cooling channels in hot stamping tools, a response surface methodology and multi-objective optimization technique are proposed. By means of an Optimal Latin Hypercube experimental design method, a design matrix with 17 factors and 50 levels is generated. Three kinds of design variables, the radius Rad of the cooling channel, the distance H from the channel center to tool work surface and the ratio rat of each channel center, are optimized to determine the layout of cooling channels. The average temperature and temperature deviation of work surface are used to evaluate the cooling performance of hot stamping tools. On the basis of the experimental design results, quadratic response surface models are established to describe the relationship between the design variables and the evaluation objectives. The error analysis is performed to ensure the accuracy of response surface models. Then the layout of the conformal cooling channels is optimized in accordance with a multi-objective optimization method to find the Pareto optimal frontier which consists of some optimal combinations of design variables that can lead to an acceptable cooling performance.