A Variable Stiffness Analysis Model for Large Complex Thin-Walled Guide Rail

Beijing Institute of Technology, Department of Mechanical Engineering, 5 South Zhongguancun Street, Haidian District, Beijing, P.R.China

Abstract

Large complex thin-walled guide rail has complicated structure and no uniform low rigidity. The traditional cutting simulations are time consuming due to huge computation especially in large workpiece. To solve these problems, a more efficient variable stiffness analysis model has been propose, which can obtain quantitative stiffness value of the machining surface. Applying simulate cutting force in sampling points using finite element analysis software ABAQUS, the single direction variable stiffness rule can be obtained. The variable stiffness matrix has been propose by analyzing multi-directions coupling variable stiffness rule. Combining with the three direction cutting force value, the reasonability of existing processing parameters can be verified and the optimized cutting parameters can be designed.