Novel Design and Stress Analysis of Bicycle Pedal Using Ansys R2

Department of Mechanical Engineering, KLE Technological University, Dr. M S Sheshgiri Campus, Belagavi, KA, India.

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Abstract

This study examines the stress and deformation behaviour of two distinct models of bicycle pedals under static loading circumstances. The original existing model was made of Polyethylene. The model was designed using Catia 3D Experience and examined using ANSYS 2023 R2. A vertical force was applied to replicate the real-life loading condition on the bicycle pedal. After getting the results the pedal underwent a redesign on Catia 3D Experience, and titanium alloy Ti-6Al-4V was used as the material to enhance its performance. The new design's higher strength and deformation resistance was demonstrated in a comparative data for stress and deformation. By examining existing research on material selection, force distribution, and stress analysis the comparison between two different materials was done to gain insights into enhancing pedal designs for improved strength and durability. The study also investigates how the choice of materials affects deformation in mechanical components as well as their long-term performance under repeated cycling forces.