MATEC Web Conf.
Volume 104, 20172017 2nd International Conference on Mechanical, Manufacturing, Modeling and Mechatronics (IC4M 2017) – 2017 2nd International Conference on Design, Engineering and Science (ICDES 2017)
|Number of page(s)||7|
|Section||Chapter 2: Engineering Simulation, Modeling and Mechatronics|
|Published online||14 April 2017|
A mathematical model for surface roughness of fluidic channels produced by grinding aided electrochemical discharge machining (G-ECDM)
Dept. of Mechanical Engineering, National Institute of Technology Calicut, Calicut, Kerala - 673 601
a Corresponding author: firstname.lastname@example.org
Grinding aided electrochemical discharge machining is a hybrid technique, which combines the grinding action of an abrasive tool and thermal effects of electrochemical discharges to remove material from the workpiece for producing complex contours. The present study focuses on developing fluidic channels on borosilicate glass using G-ECDM and attempts to develop a mathematical model for surface roughness of the machined channel. Preliminary experiments are conducted to study the effect of machining parameters on surface roughness. Voltage, duty factor, frequency and tool feed rate are identified as the significant factors for controlling surface roughness of the channels produced by G-ECDM. A mathematical model was developed for surface roughness by considering the grinding action and thermal effects of electrochemical discharges in material removal. Experiments are conducted to validate the model and the results obtained are in good agreement with that predicted by the model.
© The Authors, published by EDP Sciences, 2017
This is an Open Access article distributed under the terms of the Creative Commons Attribution License 4.0, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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